Application of nanostructured coatings by plasma spraying

Manufacturing nanostructured YSZ coatings by suspension plasma spraying (SPS): effect of injection parameters

The suspension plasma spraying process is investigated by using shadow imaging techniques to appreciate the different trajectories of the liquid jet interacting with a DC highenergy plasma flow. Then, the modelling of different liquid injections (isolated droplet, train of droplets and continuous jet) helps to determine which injection type must be preferred. From that, coating depositions have...

Plasma spraying and characterization of chromium carbide – nickel chromium coatings

Chromium carbide – nickel chromium powder Cr3C2-25wt.NiCr was plasma sprayed by a water-stabilized system WSP®. A series of experiments with variable feeding distance was carried out. Basic characterization of coatings was done by XRD, SEM and light microscopy plus image analysis. Microhardness was measured on polished cross sections. The main focus of investigation was on resistances against w...

Solution and Suspension Plasma Spraying of Nanostructure Coatings

Plasma spraying of micro-composite thermal barrier coatings

The thermal barrier coatings (TBCs) by gas tunnel-type plasma spraying exhibited ceramic-composite features consisting of a host oxide matrix ceramic with an embedded second phase material. The densities of the composite TBC were found to be higher than those sprayed with 100wt% ZrO2 or Al2O3. In the coatings produced with powder mixtures of 50wt%, the embedded splats are found to have a relati...

Microstructure of Laser Re-Melted AlCoCrCuFeNi High Entropy Alloy Coatings Produced by Plasma Spraying

An AlCoCrCuFeNi high-entropy alloy (HEA) coating was fabricated on a pure magnesium substrate using a two-step method, involving plasma spray processing and laser re-melting. After laser re-melting, the microporosity present in the as-sprayed coating was eliminated, and a dense surface layer was obtained. The microstructure of the laser-remelted layer exhibits an epitaxial growth of columnar de...